Men's underwear, a staple in every wardrobe, might seem like a straightforward garment, but have you ever wondered about the intricate process behind its creation? From fabric selection to design, manufacturing, and market trends, the journey of men's underwear involves various aspects that contribute to the comfort and style we seek. Let's dive into the fascinating world of how men's underwear is made.

Fabric Selection

When it comes to crafting the perfect pair of underwear, the choice of fabric is crucial. Cotton, microfiber, modal, and blends are popular choices. Cotton provides breathability, microfiber offers moisture-wicking properties, while modal combines softness and durability. Manufacturers carefully weigh the pros and cons of each fabric to meet the diverse preferences of consumers.


Comfort: Soft and breathable, ideal for everyday wear.

Durability: Good, but may wear out faster with frequent washing.

Best for: Daily use, especially in warmer climates.


Comfort: Extremely soft and smooth, feels cool on the skin.

Durability: Moderate, handle with care to maintain softness.

Best for: Those who prioritize luxurious feel and breathability.


Comfort: Soft, hypoallergenic, and moisture-wicking.

Durability: Good, tends to last well with proper care.

Best for: People with sensitive skin or those looking for eco-friendly options.


Comfort: Smooth, lightweight, and provides a snug fit.

Durability: High, resistant to wear and tear.

Best for: Active individuals, as it wicks away moisture efficiently.

Nylon/Spandex (Synthetic blends):

Comfort: Stretchy and form-fitting, offering flexibility.

Durability: Very durable and maintains shape well.

Best for: Sports or activities where flexibility and support are crucial.

Merino Wool:

Comfort: Soft, regulates temperature, and naturally odor-resistant.

Durability: Good, with proper care can last a long time.

Best for: Those who want warmth in colder climates without sacrificing comfort.


Comfort: Smooth and lightweight, but may not be as breathable.

Durability: High, resistant to wrinkles and shrinking.

Best for: Intense physical activities where moisture-wicking is essential.

Design and Style

The diversity in men's underwear designs is staggering, ranging from briefs and boxers to trunks and boxer briefs. Design choices are influenced by factors such as fashion trends, functionality, and cultural preferences. Brands often experiment with different cuts and styles to cater to a broad audience.

  1. Briefs: These are the classic, traditional underwear with a snug fit. They provide good support and are comfortable for everyday wear. Briefs come in various colors and patterns for a stylish touch.
  2. Boxers: Boxers are loose-fitting and provide more freedom of movement. They are often chosen for their comfort and breathability. You can find boxers in different fabrics and designs, from plain to patterned.
  3. Boxer Briefs: A hybrid between briefs and boxers, offering support with a longer cut. They are popular for their balance of comfort and coverage. Available in various colors and styles, including athletic designs.
  4. Trunks: Trunks are a shorter version of boxer briefs, with a square-cut design. They are modern and stylish, offering a snug fit without excess fabric. Trunks often feature bold colours and patterns for a fashionable look.
  5. Materials:

Cotton: Provides breathability and is soft against the skin.

Modal: Offers a silky feel and is known for moisture-wicking properties.

Microfiber: Lightweight and quick-drying, perfect for active lifestyles.

Mesh: Adds a sporty and breathable element to underwear.

  1. Waistbands: Waistbands vary in thickness and can be elastic or logo-branded. Some men prefer a wide waistband for extra support and comfort. Waistbands also contribute to the overall style of the underwear.
  2. Patterns and Colours: Men's underwear comes in a wide range of colours, from classic blacks and whites to vibrant hues. Patterns can include stripes, checks, solids, and even fun prints. Personal style and preference play a significant role in choosing patterns and colours.
  3. Athletic and Performance Underwear: Designed for sports and active lifestyles, featuring moisture-wicking and quick-drying materials. Often have a snug fit to provide support during physical activities. Athletic styles can be stylish with bold colours and modern designs.

Manufacturing Process

The manufacturing process of men's underwear involves precision and technology. From pattern making to cutting, stitching, and finishing, each step is carefully executed.

Quality Control

Ensuring the highest quality in men's underwear is paramount for manufacturers.

Material Check: Ensure that the fabric used for making underwear is of high quality and comfortable for the skin.

Stitching and Seams: Inspect the stitching to make sure it is strong and won't come apart easily. Check seams to ensure they are smooth and won't cause irritation.

Size and Fit: Verify that the sizing is accurate and consistent across all units.

Elasticity: Check the elasticity of waistbands and leg openings to ensure they retain their shape after stretching.

Colour Fastness: Ensure that the colours used in the underwear don’t fade easily, especially after washing.

Labelling and Packaging: Confirm that the product labels contain accurate information regarding size, fabric, care instructions, and brand. Check the packaging for any damage and ensure it is presentable for customers.

Comfort and Feel: Assess the overall comfort and feel of the underwear to meet customer expectations.

Hygiene Standards: Ensure that the underwear is free from any stains, odours, or contaminants.

Regulatory Compliance: Confirm that the production process follows all relevant regulations and standards for clothing manufacturing.

Testing: Conduct tests, if needed, for factors like moisture-wicking, durability, and shrinkage.

Size and Fit

Men's bodies come in diverse shapes and sizes, and underwear manufacturers understand the importance of a perfect fit. Through advanced sizing charts, custom options, and innovative sizing technologies, brands strive to ensure comfort and confidence for every individual.

1. Size:

Waist Measurement: The first thing to consider is your waist size. Measure your natural waist, which is usually the narrowest part of your torso, right above the hip bones. This measurement will help you determine your underwear size.

2. Types of Fits:

Briefs: These are classic, traditional underwear with a Y-shaped front. They provide good support and cover the entire buttocks. They sit below the waist.

Boxer Briefs: A hybrid between boxers and briefs, boxer briefs offer more coverage and support. They are longer in the leg and provide a snug fit.

Boxers: Loose-fitting and comfortable, boxers are characterized by a more relaxed fit and longer leg length. They are often chosen for breathability and freedom of movement.

3. Materials:

Cotton: Breathable and comfortable, cotton is a popular choice for underwear. It's great for everyday wear and suits various climates.

Microfiber/Modal: These materials are known for their softness, moisture-wicking properties, and stretch. They are ideal for active individuals or those who want a luxurious feel.

Spandex/Elastane: Often blended with other materials, spandex adds stretch and helps maintain the shape of the underwear.

  1. Elastic Waistbands: Look for underwear with comfortable, non-binding elastic waistbands. They should provide support without digging into your skin.
  2. Consider Your Activities: Different activities may require different types of underwear. For example, athletic activities might benefit from moisture-wicking materials, while every day wear might prioritize comfort.
  3. Trial and Error: If possible, try on different styles and brands to find what suits you best. Sizes can vary between manufacturers.
  4. Hygiene: Change your underwear regularly to maintain good hygiene. It's essential for overall health.

Brand Varieties

The men's underwear market is flooded with a myriad of brands, each offering unique features. Some focus on luxurious materials and craftsmanship, while others emphasize affordability and accessibility. Understanding the brand landscape helps consumers make informed choices based on their preferences.

Comfort Features

Innovation in comfort features has become a significant aspect of men's underwear manufacturing. Seamless designs, moisture-wicking technology, and tagless labels are just a few examples of features aimed at enhancing the overall wearing experience.

Market Trends

The underwear industry is dynamic, with trends evolving rapidly.  Brands keenly observe these trends to stay relevant and appeal to their target audience.

Cultural Influences

Cultural factors play a crucial role in shaping men's underwear designs. Different regions and cultures have distinct preferences, influencing the colours, patterns, and styles that resonate with consumers in specific areas.

Marketing and Packaging

Marketing strategies, coupled with appealing packaging, are essential for a successful product launch. Brands invest in creative campaigns and eye-catching packaging to attract consumers and distinguish them in a competitive market.

Pricing Factors

The pricing of men's underwear at Mendeez UAE varies based on several factors, including brand reputation, material quality, and additional features.


Gaining knowledge about the intricate process involved in making men's underwear makes us appreciate this commonplace necessity even more. Next time you put on your favourite pair, remember the craftsmanship behind it.


Are there any specific care instructions for men's underwear?

Most underwear comes with care labels, but generally, it's advisable to follow cold water washing and avoid using bleach to maintain fabric integrity.

How often should I replace my underwear?

Experts recommend replacing underwear every 6-12 months, depending on wear and tear, to ensure optimal hygiene and comfort.

What sustainable materials are used in underwear production?

Sustainable materials include organic cotton, bamboo fabric, and recycled polyester, among others, promoting eco-friendly practices.

Are there differences in sizing standards among different brands?

Yes, sizing can vary between brands, so it's essential to refer to specific sizing charts provided by each brand for accurate measurements.

Can I find customizable underwear options in the market?

Some brands offer customizable options, allowing customers to choose fabric, design, and even add personalized details for a unique touch.

February 22, 2024 — Waleed Ahmed